Trojan Batteries
Technology info   Golf and Utility Vehicles
deep-cycle LEAD ACID: MANUFACTURING TECHNIQUES

A. A Quality Process from Beginning to End

  • Trojan's dominance in deep-cycle products is not an accident, but rather the result of years of R & D investment, continuous product testing and adherence to strict manufacturing procedures.

  • Unlike high volume battery manufacturers, Trojan has not gone into high speed plate production techniques; nor have we sacrificed the quality of our product by using other shortcuts.

  • Rather, we still produce CAST grids with heavy WIRE and FRAME design.

  • To each grid, Trojan applies its specially formulated Alpha Plus paste formulation. Its the optimized paste density of this proprietary formula which provides our products with their superior cycle life.

  • Another Trojan exclusive is its curing process. Once the grids are pasted, they are placed in specially constructed curing rooms which are temperature and humidity controlled.

  • Then they are slowly cured. This provides Trojan deep cycle plates with the most tenacious active material.

  • Once the plates are cured, they are then hand assembled, sealed and formed.

    Each step is completed under rigorous quality control standards to insure greater cycle time and battery life.

B. A Reputation Built Upon Performance

  • Trojan deep-cycle batteries have consistently delivered a greater number of cycles over the competition.

  • The lower end-of-charge current acceptance by Trojan deep-cycle batteries means reduced:
    • battery heat
    • water consumption
    • recharge cost
    • gassing
    • damage to active material
  • In summary, Trojan deep-cycle batteries provide:

    Features
    • Proprietary Alpha Plus Paste Formulation
    • Maxguard® Advanced Design Separator
    Longer cycle life
    • Lower end-of-charge current
    • Reduced water consumption
    Benefits
    • Maximum run time
    • Greater cycle life
    • Lower electricity costs
    • Less battery maintenance


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related links
Before Getting Started
Inside Trojan Battery
Alpha Plus Technology
Deep-Cycle Lead Acid
Blending Technology and Markets
Connections Diagram
Product Specification Guide (pdf)