Advanced R&D

Each year manufacturers integrate technological advancements into their electrical equipment and vehicles, and Trojan batteries play an essential role in powering them. For this reason, it is our responsibility to remain on the cutting edge of battery technology.
Trojan has dedicated two state-of-the-art research and development centers devoted exclusively to the advancement of battery technology. Within these facilities engineering teams work together to innovate and bring to market new technologies that enhance our battery performance. Charger characterization equipment, prototype centers as well as analytical, chemical and evaluation labs are used to develop new generation products. This steady stream of research and development has resulted in the creation of Trojan’s patent-pending T2 Technology™ and our full portfolio of products.

As stewards for the advancement of battery technology, Trojan is a technical research partner with the Bulgarian Academy of Sciences, a world-renowned international institute of scientific research. This collaboration has resulted in intensive electrochemical analysis, battery performance evaluation and design improvements. Trojan is a proud member of the Battery Council International (BCI) where our senior executive and engineering staffs serve as board and committee members in the research, development, and publication of technical data and engineering standards.
Trojan Battery Advanced R&D
Trojan Battery Advanced R&D

Manufacturing Excellence

It’s just one of the ways we build industry-leading quality into our products.

At Trojan we are investing at record levels in manufacturing and production improvement projects at our U.S. facilities. Trojan’s recent addition of advanced robotics, state-of-the-art cast-on-strap (COS) technology, automated acid fill stations, heat seal and testing equipment ensure the overall quality of our batteries.

Cast On Strap

Trojan’s automated cast-on-strap equipment uses cutting-edge COS technology to enhance product quality. Aligning the battery plates with lugs ensures a series circuit between the lead plates for optimum performance.

Heat Seal

Trojan’s automated heat-seal equipment reinforces structural integrity by welding together the battery lid to the base container creating a strong bond that is impervious to separation. It’s just one of the many ways we build quality into our products.

Advanced Robotics

Advanced robotics are used throughout Trojan’s manufacturing plant to ensure a high level of product consistency and quality. Advanced robotics streamline our battery production and improve manufacturing lead time.

Pressure Testing

Pressure testing examines the integrity of the batteries on the production line ensuring they are sealed properly. This is one in a series of quality assurance checks embedded throughout our manufacturing process.

Trojan Battery Cast On Strap Trojan Battery Heat Seal Trojan Battery Advanced Robotics Trojan Battery Pressure Testing
Trojan’s Operations Include Three 
Certified Manufacturing Plants Located in California and Georgia
ISO 9001:2008